McIntyre Leviathan Ingot Casting Machine

Heavy-Duty High-Output Ingot Casting System

At JMC Recycling, we design and manufacture high-quality McIntyre ingot casting machines built for durability, efficiency and real-world performance.

Developed in our own foundry and proven in demanding secondary smelting environments, our systems help metal recyclers, foundries and industrial processors convert scrap into high-value ingots with minimal waste.

The McIntyre Leviathan is our heavy-duty, high-capacity casting system, designed for operations requiring maximum throughput, continuous production and long-term reliability.

Built for High-Volume Production

The Leviathan has been engineered to deliver trouble-free alloy production at scale.

Molten metal is transferred via a launder into a controlled pouring system, designed to minimise dross formation and ensure consistent, high-quality ingots. The adjustable speed control system allows precise regulation of metal flow, maintaining uniform ingot weight and dimensions even at higher production rates.

Key Features
• High-output casting system for large-scale operations
• Designed for continuous, heavy-duty production
• Controlled pouring system to minimise dross
• Consistent ingot size, shape and quality
• Automatic ingot knockout system
• Heavy-duty welded steel construction
• Custom mould design available, including embossed branding

Material Capability
Suitable for a wide range of materials, including:
• Aluminium
• Copper
• Brass
• Stainless steel

Ingot formats can include cones, cubes and long bar ingots, with fully custom mould options available.

Typical Technical Specification
(Guideline only – subject to configuration)
• Production rate: up to 7 tonnes per hour
• Number of moulds: approx. 140 – 180
• Mould material: ductile cast iron
• Pouring system: pouring wheel
• Drive motor: approx. 2.2 kW (3 phase)
• Cooling system: water spray nozzles
• Ingot knockout: automatic hammer
• Construction: fully welded heavy-duty steel frame
• Approx. weight: up to 17,000 kg

Built Around Your Operation
Every Leviathan system can be tailored to suit your operation, including:
• Mould design and ingot size
• Throughput and production requirements
• Integration with furnaces and handling systems
• Electrical configuration for international supply

Proven McIntyre Engineering
We don’t just design these machines — we’ve used them in our own foundries. This hands-on experience, combined with decades of engineering expertise, allows us to deliver systems that are practical, reliable and built to perform in real conditions.

Engineered Solutions. Real Results.

Tell us your material, output and setup — and we’ll configure the right ingot casting solution for your operation.

Contact us today to discuss the McIntyre Leviathan