News regarding McIntyre recycling machinery and equipment

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GLJ Increases Scrap Processing with Bonfiglioli Shear

McIntyre is delighted to have sold a Bonfiglioli Squalo 3000 vertical shear to GLJ Recycling, one of Newport’s leading waste management and recycling companies.

Built from high strength, high abrasion-resistant Weldox 700 and Hardox 500 special steel, all Squalo shears easily handle all kinds of HMS such as beams, rails, pipe, re-rod, skeleton plate, tanks and other types of heavy or oversized material. The powerful 3000 model can take input material up to around 15m in length and averages one cycle every 30 seconds, giving it the ability to process some 35 tons of scrap metal per hour. This impressive performance will help GLJ to improve the throughput and profitability of its scrap operation.

It also offers the best cost-of-ownership in its class. Its blades have four cutting edges, each of which lasts an average of 250-300 working hours (depending on the type and quality of material they process) which means low downtime and service costs.

Another advantage of this system is its mobility. It is equipped with four lifting cylinders which enable it to be moved easily onto goose-neck or low-boy trailers.

For more product information, please click here.

By |April 2nd, 2018|Company News, News|0 Comments

McIntyre’s Roter System to Help HML Optimise Profits for Customers

McIntyre has secured a deal to supply Accrington-based HML Recycling with one of the most popular metal balers in the Roter range it exclusively represents in the UK and Eire.

The Roter RA 140 2XL is a superb and fast auto baler that produces high density bales of a wide range of scrap metal, production scrap, burr and other materials.

Phillip Pownall, MD of McIntyre, said, ‘The RA 140 is a real workhorse, with double axels, continuous feeding and the ability to take material from a 600 litres, direct into its hopper, without loss of productivity.’

HML, a family run business since 1965, has become one of the North West’s leading recyclers by delivering customers with the highest profits and most efficient service. It is no surprise, then, that HML chose the RA 140 in part because it can be installed very quickly: with no need for purpose-built foundations, it is can be ready to work in just a few hours after delivery.

What is more, HML can expect it to recover its purchase costs very quickly from this well-proven system. The machine is very robust, designed thoughtfully by experienced recycling experts, and made with top quality components that offer a long life span and high uptime between services, even in tough working conditions. When a service is required, all components are easily accessible for speed, and any replacement parts are stored locally at McIntyre’s depot for immediate shipping, to minimise loss of use.

Additional product details

Has a customisable pre-load hopper mounted on the top of the charging box
Start/Stop is performed by a remote control as standard included, allowing safe control
The close of charging box is made by the horizontal cutting cover plate, equipped with replaceable blades […]

By |March 15th, 2018|Company News, News|0 Comments

A-WARD’s MiSlide Container Loader Makes Sense to Sims

McIntyre has completed the first UK sale of an A-WARD MiSlideTM horizontal container loader, to the Cardiff-based operation of Sims Metal Management, the world’s leading electronics and metal recycling company.

Sims prides itself on using the latest and best technology to meet and exceed the increasing requirements for higher recycling and recovery rates. With its patented shotgun ram technology, MiSlide can smoothly and accurately transfer material into a waiting trailer or container in less than five minutes, and on average will hold 5% more material than rival systems. All of this will save Sims valuable time, manpower and space, boosting its productivity and profitability as well as safety.

The versatile system will load a wide range of materials, including: light gauge and HMS steel, non-ferrous materials, baled plastics, rubbish and waste, recycled paper, woods and logs, palletised goods, and more.

It is designed to last, too, engineered to withstand the toughest of conditions.

For more product information, click here.

By |February 2nd, 2018|Company News, News|0 Comments

Jarvis Upgrades with Matrix from McIntyre

Shrewsbury-based Jarvis Metals has upgraded its cable granulation operation with the purchase of a new MG Matrix 380VZT cable granulator. 

The company originally purchased a reconditioned Matrix 220VZT early last year, and this new Matrix 380VZT represents a significant upgrade.   A very tidy and compact system, it can process up to 1200kg per hour of cable, and achieve 98% separation of copper or aluminium from plastics – even on fine hair wires and car looms. This impressive performance adds significantly to the profit operators can extract from cables.

Built by MG of Italy, we at McIntyre consider Matrix to be the best and most efficient on the market today.  See our video showing the MG Matrix 380VZT in action here.

 

 

By |January 15th, 2018|Company News, News|0 Comments

Safe contractor accreditation awarded to McInytre

We are delighted to announce that we have been awarded safe contractor accreditation from Alcumus SafeContractor.    Alcumus SafeContractor is a leading third party accreditation scheme which recognises extremely rigorous standards in health and safety management amongst contractors. It is used by thousands of organisations in the UK ranging from SMEs to FTSE 100 companies.

With scrap metal roots extending back to 1872, McIntyre has evolved to become the gold standard in recycling systems and services, employing over 30 people, and having installed 27,000 machines worldwide. Today, it not only operates its own recycling centre, it both manufactures and resells the best recycling systems available, to help its clients to maximise profits from metal, cars, waste and aluminium.

McIntyre’s most recent clients have included major players as far afield as MDJ Light Bros and Singleton’s in England, Molloy Metals in Ireland, Aleris International in the USA, and Groupe Sotrem-Maltech in Canada. For all its clients, bespoke manufacturing, installation and maintenance are value-added services provided by McIntyre.

Phillip Pownall, Managing Director of McIntyre, said, ‘We take safety training very seriously, and we’ve long believed we lead the way in best practice both at our base and at client sites, with a strong track record to substantiate this claim. However, we felt that gaining the independent SafeContractor accreditation would not only be a useful check point for us, but would provide valuable confirmation and reassurance for our clients. Naturally, we hope that Safe Contractor accreditation will enhance our ability to win new contracts, and will be viewed positively by our insurers when the company liability policy is up for renewal.’

Gemma Archibald, Director of Alcumus SafeContractor said: ‘Major organisations simply cannot afford to run the risk of employing contractors who are not […]

By |October 1st, 2017|News|0 Comments

McIntyre Grabs More Profit for MDJ Light Bros

Rotobec Grabs –  the perfect choice for MDJ Light Bros

Despite substantial expansion, MDJ Light Brothers’ profits were being undercut by the cost of maintaining its grabs. It turned to McIntyre for a more robust and reliable solution – the solution was Rotobec

Meet MDJ Light Brothers

With 40 years’ experience in the recycling industry, Sussex-based MDJ Light Brothers has not only gained major scrap metal contracts across the South East but a reputation as a pioneer. It has developed ground-breaking treatments for resources such as Waste Electrical and Electronic Equipment (WEEE), scrap cable and low-grade steel from both treated household waste and Energy from Waste plants. 

Grappling the problem

Grabs are business-critical for the company, helping it to handle around 20,000 tonnes of material per month efficiently through its sites. However, the company’s existing systems were not keeping up with the heavy workload. Repairs were required too frequently, and the resulting downtime, maintenance charges and replacement parts were costing the company dearly. 

Jonathan Light, Company Director of MDJ Light Brothers, said, ‘Pins were breaking regularly, we were repairing or replacing cracked rams at least once a week, and the thin teeth required quite a bit of downtime to flame-cut and weld. What’s more, because the cylinders and rods were not well protected, we had had to commission our own at additional cost. Even with an intensive maintenance regime, each grab required a complete overhaul or replacement after two or three years.

‘Across a fleet of 16 material handlers, this was mounting up to an unacceptable degree of downtime, with a hefty maintenance bill. This undermined our ability to invest for growth, for example in operational innovations or in customer service initiatives.

‘Also, any break in service dents our reputation, which really matters to us […]

By |February 1st, 2017|News|0 Comments

Bonfiglioli Shear Joy for Singletons

McIntyre is delighted to have delivered a Bonfiglioli shear – an I-Cut 2000 – to Singletons, a major Manchester-based scrap metal merchant.
This mobile, adjustable vertical shear is a must for metal recyclers who export via container.   It is the most powerful, robust and efficient in its class, designed to cut all types of HMS1 and other types of scrap into marketable lengths with an automatic cycle for rapid throughput of up to 32 metric tons/hour.
It is robust too: its blades have 4 cutting edges, and each lasts an average of 250-300 working hours.
Peter Singleton is really impressed with his new machine. He said, ‘It’s an unbelievable shear, with a really superb performance.’

Read more about the Bonfiglioli large shear range from McIntyre here

By |February 1st, 2017|News|0 Comments

The World’s fastest metals analyser – Vulcan – launched by Oxford Instruments

Vulcan, the fastest metals analyser for scrap metal sorting has been launched today (24th January 2017). With the most advanced reporting tools on the market, Vulcan is a light, balanced handheld LIBS (Laser Induced Breakdown Spectroscopy) analyser which is easy to use and has the longest battery life in the business. Vulcan has been designed for the rapid identification of a wide range of alloys. Simply point and shoot and in one second you’ll know what metal is in that load.

Vulcan is available to UK scrap metal processing companies through us at McIntyre.  On site demonstrations are available on request so that you test out this amazing new metals analyser in your own yard.
A fast, accurate, and durable metals analyser
Vulcan is the fastest metals analyser available, taking just one second to measure metal alloys – that’s faster than any XRF (X-ray fluorescence) analyser or any other laser product on the market. This means that large quantities of scrap metal can be sorted easily and fast.

Vulcan offers high performance and guarantees very high accuracy and precision for its analysis results. For example, when analysing aluminium, it not only provides the commercial grade of aluminium but also its accurate chemical composition. As Vulcan is so simple to operate, possible user error has been significantly reduced if not almost completely eliminated, so the results obtained from analysis will be reliable and consistent.

Designed to be rugged and durable, Vulcan is splash water and dust proof (IP54 certified). In addition, Vulcan’s measurement window is protected by strong sapphire glass, meaning no punctured detectors and no expensive repairs. The instrument has been designed to withstand harsh environments and is tough enough to be used in a scrapyard. In fact it is so strongly […]

By |January 24th, 2017|News|0 Comments

McIntyre Signed by Bonfiglioli as Large Shear Agent for UK and Eire

McIntyre/JMC shear range now extends from 25mm to 317mm cutting capacity

We are excited to announce we have secured the exclusive distribution rights in the UK and Eire for the powerful, large-blade shear range from Bonfiglioli of Italy. Along with the 16 shears of its own manufacture, McIntyre now offers the widest range of alligator, vertical and horizontal machines with cutting capacities from 25mm up to 317mm mild steel bar.

This extended McIntyre range provides a flexible smorgasbord of quality shears to suit any size of scrap metal or demolition operator. Further, when combined with McIntyre’s full range of car recycling equipment, it meets all the needs of car recyclers, too.

The Bonfiglioli systems will be stringently tested at the manufacturer’s site in Italy, and are backed up locally by McIntyre’s rapid response team with a wide stock of spare parts. Combined, these guarantee customers minimum downtime and the best return on investment.

Phillip Pownall, Managing Director of McIntyre, said, ‘We’re delighted to have won this agency contract with Bonfiglioli. Their products represent great value for money and complement our existing range extremely well, giving our customers fantastic choice – all underpinned by the industry-best service that McIntyre is known for.’

Bonfiglioli Shears from McIntyre
With immediate effect, McIntyre is the UK/Eire agent for:
• Bonfiglioli MOBICUT 1000 mobile horizontal shear – cutting capacity of 200mm diameter and 175mm square (mild steel bar)
• Bonfiglioli I.CUT 1500 vertical shear – cutting capacity of 253mm diameter and 225mm square (mild steel bar)
• Bonfiglioli I.CUT 2000 vertical shear – cutting capacity of 283mm diameter or 251mm square (mild steel bar)
• Bonfiglioli I.CUT 3000 vertical shear – cutting capacity of 317mm (mild steel bar)

All of these are fully automated, high performance shears which offer great flexibility […]

By |August 31st, 2016|News|0 Comments

Roter shear baler – this has got to be the deal of the month.

If you want a great shear baler and fast, we have now have available a new Roter RR550.6 shear baler with lifting legs. It is 50% complete – so it could be with you in a really short time, and it can be sold at a great price.

The RR series shear/balers for scrap metal are easily one of the best solutions for compacting and shearing all types of steel and ferrous and not ferrous metals. They have a 550 tons cutting force and are available fixed and semi-mobile version. They are suitable for any yard and can be configured with several options in accordance with customer need.

Roter shear/balers are equipped with a diesel motor and a radio remote control. The 7” colour Touch Screen panel allows the operator to control the parameters of the machine, and to plan the processing of scrap metal. Roter RR shear/balers series are equipped with auto shut-off security sequence which is activated in case of alarms or anomalies that may compromise the safety of the operator or of the machine. An alarms history database, and a working time database, are also available to enable planned maintenance. And as far as maintenance is concerned, all parts are easily reached giving quick and easy access.

Roter has more than thirty years of experience in the production of equipment for earth moving such as tractors, excavators, and loaders. Based on this experience, Roter has created a new “Recycling” division, specialising in the production and sale of machines for scrap metal processing and metal waste. Roter machines are sold exclusively in the UK by McIntyre.

By |July 22nd, 2016|News|0 Comments